Driving Quality & Precision in Die Casting
Die casting manufacturers must balance speed, quality, and cost while managing complex process variables across HPDC, LPDC, GDC, CPC, and other production methods. Keysight’s Casting (ProCAST) simulation software enables engineering, production, and quality teams to validate castability early, optimize injection and die design, reduce trials, and accurately simulate real shop-floor conditions. From filling and solidification to porosity, stresses, and die thermal behavior, the software enables first-time-right production, higher yields, and more predictable, efficient processes.
Casting (ProCAST) Enables Engineers
Supports HPDC (hot/cold chamber), LPDC, GDC/PM, CPC, tilt/rotacast, vacuum, semi-solid, and more.
Fast, high-fidelity modeling of filling, solidification, intensification, cooling, porosity, and stresses.
Real-time piston control and accurate machine selection based on true operating limits.
Covers aluminum, cast iron, copper, magnesium, nickel, zinc alloys and all major die/mold materials.
Simulate air entrainment, heat loss, overflow & vent positioning, and sleeve/runner behavior.
Track realistic die temperature stabilization, residual stresses, and exportable dimensional results.