Why Use Casting Simulation
Getting cast parts right the first time is critical to meeting production deadlines, reducing waste, and cutting costs. With Casting (ProCAST), manufacturers can test and optimize every step of the casting process virtually—before metal is ever poured. By predicting defects, optimizing process parameters, and transferring accurate material and process data across stages, you can achieve superior quality, shorter cycle times, and higher efficiency across sand, die, and investment casting processes.
Key Features
Covers sand, die, investment, and continuous casting, plus variants.
Predict residual stresses, dimensional variations, and microstructure evolution.
Simulate real shop-floor die conditions and optimize cooling channels
Accurately forecast shrinkage, gas porosity, cold shuts, and surface defects.
Define optimal process windows and improve tool life.
Tailored deployment, expert training, and ongoing technical support.
In Action
Discover how companies use Casting (ProCAST) simulation to solve complex engineering challenges
Resources to Get You Started
Blog
How can Casting Simulation Software Benefit Everyone from Small Foundries to OEMs?
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Mastering Advanced Casting Techniques for Modern Aerospace Manufacturing
Unlock the critical processes and materials in casting in aerospace for producing resilient, lightweight components.
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Unleashing the Power of Mega Casting Simulation in Automotive
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Evolving Automotive Design From Traditional Methods to Modern Innovations with Complete Virtual Validation
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Achieve Sound Quality Castings in Body & Chassis Manufacturing
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Stories from Industry: How ProCAST Helps Achieve Quality Castings
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Transforming Aerospace Manufacturing Processes with Casting, Composite and Sheet Metal Forming Simulation Software
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FAR uses ProCAST to Select the Right Die Casting Machine and Improves Production Rate and Margins
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High Pressure Die Casting Process Validation
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Sand Casting Process Validation
Have Questions? We've Got Answers
Casting (ProCAST) simulation software is a virtual engineering tool that allows foundries and manufacturers to simulate every stage of the casting process—from filling and solidification to cooling and defect prediction. It helps ensure parts are cast correctly the first time, reducing scrap and costly redesigns.
By simulating casting conditions virtually, manufacturers can detect and correct potential issues—such as porosity, shrinkage, or thermal stress—before physical trials. This reduces the need for prototypes, shortens development cycles, and minimizes material waste.
The software supports a wide range of processes, including sand casting, die casting, investment casting, continuous casting, centrifugal casting, and other process variants such as core blowing, heat treatment, and semi-solid casting.
Yes. The software accurately predicts defects such as shrinkage porosity, air entrapment, cold shuts, gas porosity, and residual stress. It can also analyze microstructure evolution, grain structure, and mechanical properties to help improve part performance and durability.
Casting (ProCAST) simulation software can be seamlessly deployed into your current product development process. It works with your existing CAD and engineering tools, and Keysight’s implementation and support teams provide training, integration assistance, and best practices to ensure fast adoption.
It’s trusted across automotive, aerospace, heavy machinery, white goods, and electronics sectors—anywhere precision, repeatability, and efficiency in metal casting are essential to production success.