Why Use Welding Simulation
Today’s manufacturers must balance speed, quality, and cost while working with increasingly complex materials like high-strength steel and aluminum. Traditional trial-and-error testing is too slow and too expensive. Keysight CAE’s Welding (SYSWELD) delivers a proven virtual welding and assembly environment that helps engineers predict distortions, optimize processes, and ensure first-time-right results—accelerating innovation while keeping costs under control.
Key Features
Simulate arc, laser, electron beam, spot welding, and heat treatment processes with one platform.
Manage tolerances, optimize weld sequences, and minimize dimensional deviations in assemblies.
Work confidently with steels, aluminum, lightweight alloys, and dissimilar metals.
Link upstream and downstream manufacturing steps for accurate feasibility and validation.
Predict material strength, hardness, and toughness through carburizing, carbonitriding, and quenching simulations.
Rely on an industry-leading FEA engine that accounts for chemical, thermal, metallurgical, and mechanical effects.
Resources to Get You Started
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Master Local Joining Performance in Body & Chassis Manufacturing
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Supercharging Crash Prediction & Validating Spot Weld Quality with Virtual Weld-Rupture Simulations
Have Questions? We've Got Answers
A simulation software that predicts weld quality, material behavior, residual stresses, and distortions across multiple welding and heat treatment processes.
It replaces trial-and-error testing with virtual simulations, cutting the need for physical prototypes and accelerating time-to-market.
Arc, laser, electron beam, spot, and friction stir welding, as well as heat treatments like carburizing, carbonitriding, and quenching.
Yes—it supports high-strength steels, aluminum, complex alloys, and dissimilar metals with accurate predictions.
By controlling distortions and stresses, it enhances crash performance, fatigue resistance, and overall service life.
Product designers, process planners, and welding engineers in industries like automotive, aerospace, machinery, and energy.