Powering Precision & Scalability in Giga Casting
Giga casting demands highly accurate, end-to-end virtual modeling to manage large, complex geometries and extreme process conditions. Keysight’s Casting (ProCAST) simulation software enables engineering and manufacturing teams to simulate every stage—from die heating and filling to solidification, cooling, ejection, trimming, and distortion—within a single environment. With multi-physics scalability, machine-accurate piston control, and robust flow-thermal-stress modeling, simulation helps manufacturers eliminate defects, accelerate development, and confidently design next-generation structural castings.
Casting (ProCAST) Enables Engineers
35+ years proven; supports large models with up to 32 cores (Windows) / 64 cores (Linux) for fast turnaround.
Simulate dosing, filling, solidification, ejection, trimming, quenching, and distortion in one integrated workflow.
Includes aluminum/magnesium alloys with COMPUTHERM thermo data, plus die casting machine-linked piston motion.
Single-model approach eliminates the need for multiple tools for filling, solidification, cooling, and FE stress.
Accurate cavity-filling predictions, vent performance insights, and back-pressure evaluation.
Model cooling channels, thermal cycling, piston behavior, and die fatigue life for long-term tooling reliability.