Keysight Human Workflow (IC.IDO) Demo for EV Powertrain

This video showcases a human-centered virtual reality workflow for validating product assembly processes and workstation design within an electric vehicle powertrain environment. The demonstration illustrates how immersive technologies can be used to evaluate assembly feasibility, tooling effectiveness, ergonomics, and operator safety before physical production systems or prototypes are built.

The scenario focuses on the installation and tightening of critical fasteners within an electric motor assembly. Using a virtual representation of the work cell, the presenter evaluates whether a worker can effectively access and tighten specific fasteners using common assembly tools. The demonstration highlights how virtual reality enables engineers to assess visibility, reachability, and ease of operation while performing realistic assembly tasks.

As the task progresses, collision and interference risks between a handheld power tool and surrounding motor components are identified. Real-time feedback reveals areas where the standard tool configuration is difficult to use, prompting the evaluation of alternative tooling solutions, including the addition of an extended tool attachment. This allows the task to be completed with improved accessibility while reducing interference with nearby components.

The video also explores ergonomic considerations associated with performing assembly operations above shoulder height. The presenter discusses how postures and tool positioning can impact worker comfort and safety, referencing common ergonomic assessment methodologies. To mitigate these risks, an overhead gantry-mounted assist device is introduced. The virtual evaluation demonstrates how such equipment can reduce operator effort, improve tool alignment, and help ensure consistent fastening quality.

A key theme throughout the demonstration is the ability to assess both product and process simultaneously. By using virtual reality, organizations can validate workstation layouts, tooling concepts, and assembly procedures with workers of different body sizes and capabilities. The approach enables rapid feedback, collaborative review, and informed decision-making while reducing reliance on costly physical mockups, prototypes, and on-site evaluations, accelerating manufacturing readiness and process optimization.