Engineering to Production Powered by Hybrid Twins

Keysight empowers industry leaders with advanced virtual prototyping and digital simulation technologies, accelerating their Mission Zero sustainability goals through smarter, more efficient product development.

The Digital Transformation of the Industry is Going Beyond Virtual Testing

Emmanuel Leroy presents Keysight’s vision at Big Compute 2022, highlighting how predictive, real‑time, and immersive technologies are advancing digital transformation beyond virtual testing to support cleaner, safer, and more productive industry outcomes.

Explainer Video Acoustic Performance

Keysight’s virtual simulation solutions help engineers optimize acoustic comfort, design EV warning systems, ensure aircraft noise compliance, and validate spacecraft vibration resilience—bridging real‑world engineering challenges with predictive, immersive virtual testing to create cleaner, safer, and more productive outcomes.

EV Battery Safety & Performance

Lightweight composite and honeycomb space structures face high launch and flight vibration risks. VA One simulates vibro‑acoustic behavior using FEM, BEM, SEA, Ray Tracing, and DFAT® to ensure structural integrity and qualification.

Weld-Rupture Process and Strength Validation

As the automotive industry adopts lighter, high‑strength materials, challenges arise in weldability and joint quality; Keysight’s virtual spot‑weld testing solution accurately predicts weld rupture behavior under various loads, enabling reliable assessment of weld strength in an intuitive, all‑in‑one environment.

Heavy Machinery

Deliver Safe, Clean & Productive Machinery & Equipment Thanks to Virtual Prototyping.

Assembly Distortion Engineering

In automotive assembly, spot welding often causes distortions because manufactured parts deviate slightly from their designed shapes. These distortions, combined with heat effects, can leave the final body structure out of specification, requiring costly corrections during physical try-outs.

Explainer video Crash, Safety Strength and Dynamicsic

Keysight promotes virtual simulations as a cost-effective alternative to physical prototypes, giving manufacturers early insights into complex challenges. Their software rigorously tests structures, predicts battery safety and performance, supports airbag development, and validates durability under varied conditions. By enabling safe, reliable, and efficient design validation, Keysight helps companies innovate faster, improve safety, and boost productivity.

Weld Distortion Engineering

In automotive, heavy industry, and naval assembly, welding generates significant heat that can cause distortions and dimensional inaccuracies after cooling, making corrections costly once parts and fixtures are produced. Keysight Welding (SYSWELD) accurately predicts these distortions by modeling material physics and various welding processes (laser, arc, friction stir, electron beam). It also enables engineers to test countermeasures such as adjusting clamp positions, sequences, or applying pre-deformation to improve final assembly quality.

Explainer video EV Manufacturing

The fast-growing EV market is driven by advances in batteries, powertrains, and connectivity.

Explainer Video Body Chassis Manufacturing

Keysight replaces costly physical prototypes with predictive, real‑time, and immersive virtual simulations, enabling early product validation, linking processes from stamping to assembly, and accelerating the creation of efficient, lightweight manufacturing chains that reduce lead times and costs.

Explainer Video System Simulation

Explainer Video System Simulation.

Design and analysis of the vibration-isolated installation of machines and equipment

System‑based verification helps optimize eVTOL drivetrain, controls, battery, safety, and cooling, while vibro‑acoustic analysis ensures compliant exterior noise and comfortable cabin acoustics.

EV Battery Safety & Performance

EVs must protect their batteries not only in normal driving but also during accidents, making safety a major design concern. These requirements apply at both the full‑vehicle level and the battery modules that make up the pack.

Explainer Video Human Workflow

Keysight enables manufacturers to validate product performance early through predictive, real‑time, and immersive virtual prototyping, using VR to explore designs, optimize user experience, and interact with products and processes before they physically exist.

High Pressure Die Casting Process Validation

Automakers are increasingly turning to large aluminum mega‑castings to reduce CO₂ emissions, but these complex components demand costly tooling and precise quality control; Keysight Casting (ProCAST) helps ensure reliability by accurately predicting defects and risks throughout the die‑casting process.

Forming and Molding – Composites Engineering

Lightweight composite materials enable low‑carbon innovation, and virtual prototyping helps manufacturers quickly adapt, scale production, and optimize material and process choices for market‑ready composite products.

Sheet Metal Forming Process Validation for advanced / flexible forming processes

Simulate advanced aerospace forming processes with Keysight’s Sheet Metal Forming solution to reduce costly physical try‑outs, mitigate manufacturing risks, and ensure precise, high‑quality parts.

Enhance Safety with Co-Simulation for Pre-Crash Scenarios

Discover how virtual homologation is advancing with combined system simulation and FEA to realistically model pre‑crash scenarios, including automated braking and steering with ABS during impact.

Sand Casting Process Validation

Sand casting often struggles with accuracy and defects, but Keysight Casting (ProCAST) improves quality by enabling quick castability checks, early solidification analysis, and full validation of filling, feeding, and microstructure during product design.