Achieve Sound Quality Castings in Body & Chassis Manufacturing
Brochures
This brochure explains how end‑to‑end simulation of (high‑pressure) die casting enables engineers to model the full process—from tool pre‑heating and mold filling with piston control to in‑mold solidification, ejection, trimming, cooling, and optional heat treatment—to predict defects and optimize quality before try‑outs. It details key applications such as dosing/injection system design, thermal cycling analysis, die temperature alignment, locking‑force prediction, cycle‑time reduction, cooling‑channel effectiveness, dimensional control, and die‑fatigue estimation. The approach reduces costly mold changes and physical iterations while improving yield and production rates, including for mega castings, by eliminating defects like shrinkage porosity, misruns, inclusions, air entrainment, cracks, hot tears, and excessive distortion.