Virtual Proving Ground: Boost ride quality, safety aspects & longevity

Virtual prototyping enables early, informed design decisions for mobile and heavy machinery by simulating diverse terrains and extreme conditions, helping manufacturers improve operator safety, comfort, durability, and overall system performance from the start.

Stamping Process Validation for Line & Transfer Die

As automotive materials become lighter and stronger, stamping challenges like springback, cosmetic quality, and aluminum panel rupture increase; Keysight’s PAM‑STAMP solution helps identify issues early and validate countermeasures, improving part quality and reducing physical try‑out time and costs.

Virtual Prototyping for real world engineering challenges

Virtual Prototyping for real world engineering challenges.

Explainer video EV Manufacturing

The fast-growing EV market is driven by advances in batteries, powertrains, and connectivity.

Explainer video Crash, Safety Strength and Dynamicsic

Keysight promotes virtual simulations as a cost-effective alternative to physical prototypes, giving manufacturers early insights into complex challenges. Their software rigorously tests structures, predicts battery safety and performance, supports airbag development, and validates durability under varied conditions. By enabling safe, reliable, and efficient design validation, Keysight helps companies innovate faster, improve safety, and boost productivity.

Explainer Video Body Chassis Manufacturing

Keysight replaces costly physical prototypes with predictive, real‑time, and immersive virtual simulations, enabling early product validation, linking processes from stamping to assembly, and accelerating the creation of efficient, lightweight manufacturing chains that reduce lead times and costs.

Explainer Video System Simulation

Explainer Video System Simulation.

High Pressure Die Casting Process Validation

Automakers are increasingly turning to large aluminum mega‑castings to reduce CO₂ emissions, but these complex components demand costly tooling and precise quality control; Keysight Casting (ProCAST) helps ensure reliability by accurately predicting defects and risks throughout the die‑casting process.

Enhance Safety with Co-Simulation for Pre-Crash Scenarios

Discover how virtual homologation is advancing with combined system simulation and FEA to realistically model pre‑crash scenarios, including automated braking and steering with ABS during impact.

Forming and Molding – Composites Engineering

Lightweight composite materials enable low‑carbon innovation, and virtual prototyping helps manufacturers quickly adapt, scale production, and optimize material and process choices for market‑ready composite products.

EV Battery Safety & Performance

EVs must protect their batteries not only in normal driving but also during accidents, making safety a major design concern. These requirements apply at both the full‑vehicle level and the battery modules that make up the pack.

Design and analysis of the vibration-isolated installation of machines and equipment

System‑based verification helps optimize eVTOL drivetrain, controls, battery, safety, and cooling, while vibro‑acoustic analysis ensures compliant exterior noise and comfortable cabin acoustics.

Sheet Metal Forming Process Validation for advanced / flexible forming processes

Simulate advanced aerospace forming processes with Keysight’s Sheet Metal Forming solution to reduce costly physical try‑outs, mitigate manufacturing risks, and ensure precise, high‑quality parts.

Eliminate physical prototypes for three common multi-material vehicle assemblies

Learn how auto OEMs can design safer, longer‑range electric vehicles by identifying the optimal mix of lightweight materials and manufacturing processes. Discover a single solution that helps reduce cost, save time, and eliminate late‑stage design changes.

Virtually test construction machinery running on uneven ground in SimulationX

The Bauen 4.0 project enhanced system‑simulation capabilities by adding functions that allow construction machinery models to be simulated on uneven terrain, supporting advanced testing for automated and connected mobile machines.

Heavy Machinery

Deliver Safe, Clean & Productive Machinery & Equipment Thanks to Virtual Prototyping.

Why is it important to detect Weld Failures early in the design

Keysight’s Weld Rupture Solution allows engineers to virtually evaluate spot‑weld strength in a cost‑effective, predictive workflow, reducing reliance on extensive physical crash‑test weld validation to ensure body‑in‑white structural safety.

Ensure Dimensional Accuracy for Body-in-White Sub-Assemblies

Ironcastings SPA leverages ProCAST sand‑casting simulation to solve metallurgical issues in grey, ductile, and ADI iron parts, significantly improving casting quality and overall production reliability.

How foundries achieve “rightweight” parts while reducing material costs for sand cast parts

Ironcastings SPA uses ProCAST sand‑casting simulation to resolve metallurgical issues in grey, ductile, and ADI iron castings, improving casting quality and gaining significant value from the software.

Engineering to Production Powered by Hybrid Twins

Keysight empowers industry leaders with advanced virtual prototyping and digital simulation technologies, accelerating their Mission Zero sustainability goals through smarter, more efficient product development.