Casting (ProCAST) Simulation for Investment Casting

Accurate virtual validation for high-performance investment castings.

Engineer analyzing a 3D model on a computer screen

Engineering Precision & Performance in Investment Casting

Investment casting manufacturers must meet demanding mechanical, thermal, and dimensional requirements—especially for aerospace and high-performance applications. Casting (ProCAST) simulation software empowers engineering, production, and quality teams to evaluate castability early, eliminate defects, optimize shells and gating, and simulate grain structure to achieve mission-critical part performance. By virtualizing the entire investment casting process—from filling to metallurgy—simulation reduces trials, improves yields, and accelerates the development of complex, high-value components.

What Casting (ProCAST) Simulation Software Does for You

Solve complex engineering challenges with speed and precision.

Accelerate Development & Reduce Costs

Evaluate designs early, optimize shell and gating setups, and cut physical trials.

Improve Castability Through Co-Design

Collaborate with OEMs and assess critical regions to meet strict quality and mechanical requirements.

Eliminate High-Risk Defects

Predict turbulence, misruns, porosity, hot tears, cracks, distortion, and segregation before production.

Achieve Aerospace-Grade Integrity

Simulate stresses, mechanical properties, and dimensional stability for extreme-environment components.

Predict Grain Structure with Confidence

Use the CAFÉ module to simulate columnar, equiaxed, or single-crystal grain structures for critical rotating parts.

Casting (ProCAST) Empowers Engineers

Advanced Physics Simulation

Fast, accurate modeling of filling, solidification, porosity, stresses, shell behavior, and high-temperature effects.

Extensive Alloy Database

Supports Ni-, Co-, Ti-, TiAl-, Al-, and steel alloys commonly used in aerospace and cross-industry applications.

Shell Mold Automation

Auto-generate shell molds with non-uniform thickness, blended layers, and realistic thermal radiation behavior.

CAFÉ Grain Structure Module

Predict columnar-to-equiaxed transition and simulate single-crystal formation for turbine blades and high-value parts.

Dedicated Foundry Workflows

Set up investment casting processes—including vacuum, tilt, rotational, and centrifugal—through intuitive UIs.

Defect Prevention Toolkit

Predict filling defects, porosity, segregation, hot tears, residual stresses, and dimensional distortion.

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